Agile Advantage Ed.18 - Keeping Production Running: Battery Storage for Outage Management in Manufacturing
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May 6, 2026
At Agile Energy, we understand that unplanned power outages are more than an inconvenience - they threaten production, revenue, and customer commitments. Australian manufacturers face rising electricity costs, volatile grid conditions, and pressure to meet sustainability targets.
Our battery energy storage solutions (BESS) provide manufacturing facilities with reliable, instant backup power, ensuring production continuity, reducing costs, and integrating seamlessly with on-site renewable energy. Through Power Purchase Agreements (PPAs) and scalable deployment models, Agile Energy enables manufacturers to strengthen operational resilience without heavy upfront investment.
The Manufacturing Risk of Power Interruptions
Even brief electricity interruptions can have significant consequences:
• Production halt: Immediate revenue loss from stopped lines
• Equipment damage: Sensitive machinery can be harmed, leading to costly repairs
• Product loss: Temperature-sensitive goods risk spoilage
•Operational disruption: Workforce efficiency and supply chain commitments are impacted, affecting customer trust
Traditional diesel generators present challenges: high fuel costs, environmental compliance burdens, and supply chain vulnerabilities. Agile Energy offers a more reliable and sustainable alternative.
Agile Energy's Battery Storage
Solution
Our BESS is designed for instant response and operational continuity:
• Instant Backup Power: Batteries engage within milliseconds to protect production lines
• Peak Demand Management: Intelligent dispatch reduces exposure to high- demand tariffs, which can account for a large portion of manufacturing electricity bills
• Renewable Integration: Paired with solar PV, batteries enable self-generation and storage, reducing grid dependence
• Grid Participation: Our BESS can engage in Virtual Power Plants (VPPs) and demand response programs, creating potential revenue streams.
Implementation Strategy
Agile Energy tailors BESS solutions to each manufacturer's operational and financial needs:
1. Power Purchase Agreements (PPAs): We own, operate, and maintain the battery system while manufacturers pay for energy use? removing upfront capital barriers.
2. Scalable Deployment: Systems protect critical operations first, with flexibility to expand coverage over time.
3. Hybrid Energy Systems: Combining solar PV and batteries reduces grid reliance while improving sustainability outcomes.
4. Smart Energy Management: Our software optimises battery dispatch for cost, reliability, and renewable integration
Business Impact
Manufacturers working with Agile Energy can expect:
• Minimal downtime: Continuous production during grid outages
• Reduced energy costs: Demand charge reduction, peak-shifting, and efficient renewable use
• Sustainability outcomes: Reduced carbon emissions, supporting corporate environmental targets
• Future-ready operations: Resilience to grid instability and electricity market volatility.
Case Study
Client: Large-scale food processing plant, Western Sydney
Challenge: The client experienced frequent voltage dips and short outages disrupting automated packaging lines, resulting in lost batches and production delays. Diesel backup systems were proving costly and slow to activate.
Solution: Agile Energy deployed a 1.2 MW / 2.4 MWh battery energy storage system integrated with the site's 1 MW rooftop solar array under a long-term Power Purchase Agreement. The system provides instantaneous outage protection and performs daily demand charge management through intelligent dispatch.
Results:
• Zero unplanned downtime from grid disturbances since installation
• Energy cost savings of 25% through load shifting and solar optimisation
• Annual emissions reduction of 1,100 tonnes CO2-e, achieved without upfront capital investment
• Payback through avoided production losses estimated within 18 months of commissioning
Conclusion
Battery storage is more than a backup - it is a strategic tool for maintaining production, controlling costs, and driving sustainability. Agile Energy delivers tailored BESS solutions through flexible ownership models and intelligent energy management, helping Australian manufacturers stay productive, competitive, and resilient in a rapidly evolving energy landscape.
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The role of the CFO is evolving.
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